Very nice photos, Dave!
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What know are you using for the braid? I have never lost a ball with the braid but plenty with the wire. Might look at the knot first
Willing to bet your DR pulleys have caused the break. The ball swings when its at the boat or up and causes abrasion. Breaks off as the pulley housing gets sharp edges from previous wire line use. Gangion solves the issue and some sanding of the rough edge of your pulley. Had that same thing one day after first experimenting with power pro before it went mainstream and the tricks all came out,lol